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MCL792

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MCL792
Injection Molding and Mold Design
Credits 3
Structure 2-0-2
Pre-requisites
Overlaps

MCL792 : Injection Molding and Mold Design

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Introduction to Injection molding fundamentals, flow of non-Newtonian fluids, flow of various polymer melts in a cavity, molding cycle, injection molding machine characteristics- injection unit design, clamping unit design, shrinkage, warpage, defect free product, Moldflow analysis – fundamentals of FE analysis for fill, cool, warp, stress, DOE, results interpretation. Mold design fundamentals, type of molds - two plate, three plate, feeding system – sprue, runner, gate design, ejection system - pin, sleeve, stripper plate, air ejection design. Moldings with undercuts – internal, external, threads, split cavity, split core designs. Advances in injection molding process- microcellular, gas assisted, insert, outsert, push-pull, multilive, vibration assisted, micro lamellar, lost core. Designing with plastics, applications and future research.